• Zipline Retraction
• Bi-Directional

Bi-directional, autonomous zip line trolleys are setting a new benchmark for adventure and recreation operators. These advanced systems combine automation, energy recovery, and real-time data to deliver safer, more efficient, and more profitable zip line experiences. This article explores the core features, business advantages, and operational impact of automated zip line trolleys, helping you understand how they can elevate your facility.

The Power of Bi-Directional Autonomous Zip Line Trolleys

Bi-directional autonomous zip line trolleys are engineered to operate independently, adapting to site conditions and user needs. These mechatronic systems use advanced programming to regulate speed, ensure safe arrivals, and return to the starting point without manual intervention—now in both directions.

Key business advantages include:

• Programmable operation for different site layouts and user profiles

• Speed regulation for optimal safety and comfort

• Guaranteed arrival at the end point, regardless of user weight or weather

• Autonomous return to the start, with or without equipment

• Remote control and instant operating data for operators

• Bi-directional travel for maximum operational flexibility

This level of automation reduces manual handling and supervision, freeing up staff for other tasks and minimizing human error.

Energy Recovery and Battery Flexibility: Lower Costs, Higher Efficiency

A standout feature of these trolleys is their ability to recover energy during descent and use it for the ascent. This regenerative system reduces reliance on external power sources and cuts operational costs.

For installations with low elevation or higher power needs, interchangeable batteries provide flexibility and continuous operation. This means:

• Lower energy costs due to self-recharging on descent

• Reduced downtime with quick battery swaps

• Fewer trolleys needed, thanks to efficient fleet management

• Consistent performance across a range of installation types

Operators benefit from a more sustainable, cost-effective solution that adapts to their specific site requirements.

Enhanced Safety, Real-Time Data, and Simplified Procedures

Safety and operational transparency are at the core of automated zip line trolleys. These systems offer:

• Real-time operating data for instant decision-making

• Remote control for quick response to changing conditions

• Automated speed regulation and braking for every ride

• Compliance with recognized safety standards (EN 15567-1, EN 17109)

• Simplified procedures that reduce human risk and error

By automating critical safety functions and providing operators with live data, these trolleys help maintain high safety standards while streamlining daily operations.

Product Comparison: Models and Customization for Every Operation

Automated zip line trolleys come in several models to suit different needs. Here’s a quick comparison:

Optional features include:

• Two-seater spreaders for tandem rides

• Ski racks for winter operations

• Lying position extensions for unique experiences

• Winches for lifting test weights

Each model is designed for easy installation, with automatic departure docks, integrated braking systems, and maintenance contracts to ensure continuous operation.

Warranty and Long-Term Rental: Predictable, Worry-Free Operations

Every trolley comes with a one-year or 6,000 km primary warranty package, including:

• Initial operator training

• Remote maintenance assistance

• Standard trolley replacement for critical failures

• Wear parts provision and restocking

• End-of-warranty maintenance and inspection

Starting in 2025, a long-term rental option will be available, offering all warranty services for an annual fee equal to 20% of the new trolley price. This model gives operators:

• Predictable, transparent costs

• Reduced operational expenses (personnel, maintenance, transport)

• Access to the latest technology without large upfront investments

Conclusion

Bi-directional, autonomous zip line trolleys are redefining what’s possible for adventure and recreation operators. With energy recovery, real-time data, and advanced safety features, these trolleys deliver operational efficiency, cost savings, and a superior guest experience. Investing in this technology means fewer manual tasks, lower risks, and more time to focus on growing your business.

FAQs

How do bi-directional zip line trolleys improve operational efficiency?

• Automate return and dispatch in both directions

• Reduce manual labor and supervision needs

• Provide real-time data for better decision-making

What are the main safety features of these trolleys?

• Automated speed regulation and braking

• Compliance with recognized safety standards

• Real-time monitoring and remote control

Can these trolleys operate in different weather conditions?

• Yes, they are designed for a wide range of temperatures and wind speeds

• Weather-resistant components ensure reliable performance

How does the energy recovery system work?

• The trolley stores energy during descent

• This energy is used to power the ascent, reducing external power needs

What options are available for customization?

• Interchangeable batteries for low elevation or high power use

• Two-seater and lying position extensions

• Custom branding and accessories

Stand at the edge with 24 meter of air beneath you & take flight for an adventure experience unlike any other

Get ready for a new kind of free fall experience that takes jumpers to heights never before dreamed. What makes FlightLine different from other free fall options, like bungee jumping, is a soft catch for rider comfort, built-in redundancy to mitigate risk and an extensive, true free fall sensation for extreme thrills. Take adventure to new heights with the FlightLine Free Fall. This revolutionary free fall device offers extreme thrills and will create an unforgettable experience. Imagine standing on a platform 24.5 m (80 ft) above the ground, stepping off into thin air, and free falling for up to 11 m (36 ft) – it’s an intense adrenaline rush!

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What makes FlightLine different from other adventure experiences?

• Redundant system designed to mitigate risk
• Higher throughput compared with other free fall systems
• Low maintenance and upkeep
• Staged universal braking system provides a consistent experience for a wide variety of rider weights, ranging from 34-113 kg (75-250 lbs)
• Uses our patented magnetic braking technology for smooth braking for all riders
• Multiple mounting configurations & RipCord options offers flexibility in jump heights and rider experience

Extended Free Fall

Participants get plenty of air time with FlightLine – up to 11m (36 ft) of free fall! FlightLine is great as a standalone element or to add extra “wow” factor to an existing adventure experience.

High Throughput

The FlightLine retracts quickly and allows for high guest throughput. The throughput is higher than alternatives (e.g. bungee jumps) and offers the same thrilling free fall.

Staged Magnetic Braking

Our patented magnetic eddy current braking technology is extremely reliable and creates an amazingly soft catch. The dual braking system in FlightLine engages in two stages so the catch is smooth and gentle.

Multiple Mounting Configurations

An optional “jump-over” configuration allows participants to jump from a platform with the device mounted beneath them. This increases the free fall distance and ups the thrill factor. Two ripcord lengths allow additional customization of the FlightLine Free Fall experience.

Minimal Maintenance

Head Rush’s patented magnetic eddy current braking technology is extremely reliable and provides a low cost of ownership. There are no contacting parts in the braking system, and there is less wear because the braking does not involve any friction.

Modular & Compact

Add extreme thrills in an amazingly small footprint. FlightLine requires a platform or tower at least 18.5m (60 ft) tall, but then the modular device is easy to install and operate.

See FlightLine In Action

FlightLine offers free fall adventure for amusement parks, theme parks, or any facility that wants to add an adrenaline rush experience. See FlightLine in action to get a better idea why this will be your new favorite free fall adventure experience.

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Specifications

• Rated Working Capacity: 34 to 113 kg (75 to 250 lbs)
• Dimensions: 615 mm x 457 mm x 234 mm (24.2 in x 18 in x 9.2 in)
• Device Weight: 59 kg (130 lbs)
• Warranty: 2 years

Safety Standards

ASTM F2291-11: Standard Practice for Design of Amusement Rides and Devices

 

 

A cost-effective new amusement-based tower that can support multiple adventure activities.

The ultimate thrill tower is designed to add to your current leisure options. The Adventure Tower enables for a variety of activities to be housed in a vertical space, reducing the tower's footprint and increasing throughput in a compact area. Your customers may climb, zip, leap, and more on one convenient structure when they use the thrill-adventure thrill-adventure line of products

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The modular Adventure Tower is designed for optimal participant experience and throughput, catering to the booming adventure sports market. The tower is very customisable, with activities that may be hand-picked to meet your specific operational requirements. The overall maximum throughput of your tower will improve with each additional activity added, boosting your rate of return on investment. Enhance the client experience with an Adventure Tower that includes any combination of the following activities, which is compatible with any of our Thrill products:

• Zip Lining
• Climbing
• Rappelling
• Leap of Faith
• TRUBLUE Auto Belay / Intro to Free Fall Rides
• QUICKflight Free Fall / Intermediate Free Fall
• FlightLine Descent / Advanced Free Fall

Your tower can also be constructed from a number of materials, allowing you to customize the overall appearance and feel of your project. The unique materials selections will enable you to design your tower to match other structures at your resort, adventure park, or amusement park, and will add to the overall aesthetics. Roofing, extra platforms, a second climbing wall, more devices... whatever you can conceive it, we can design it.

Contact Us For a Design Proposal
We are happy to provide an Adventure Tower design proposals for your business. For more information and quotes for a custom Adventure Tower, contact us today.

The Epic Adventure tower consists of a 13 meter climbing wall, 4 rappelling stations and a 21 meter eagles nest platform with the World’s first flightline. The tower also includes a 45 degree cable drop and will combine a zipline and auto belay line to provide and exciting drop to the ground below.